ERP for Manufacturing

Manufacturing is not paperwork. It is raw materials, energy, machines, shifts, yield, deadlines, quality and logistics operating together, every single day. Revolv ERP for Manufacturing is built to master this complexity. Unlike generic “one-size-fits-all” ERP systems, Revolv understands recipe-based production, batch control, compliance, wastage, procurement bottlenecks, machine downtime, and multi-plant operations because our engineering team has lived inside these industries. With 12+ years of enterprise system experience at IN CENTRE SOLUTIONS (DTH, telecom, IPTV, broadcast, high-volume billing, dealer networks) we bring mission-critical reliability to your manufacturing floor.

ERP for Manufacturing

Revolv ERP — Engineering Excellence in Every Process.

From procurement to plant floor and distribution, Revolv enforces standardized manufacturing workflows that scale with your enterprise.

01

Production & Batch Manufacturing

  • Turn inputs into output with full visibility.
  • Recipe / BOM versioning
  • Batch execution with yield tracking
  • Raw material consumption mapping
  • Work Orders & production plans
  • WIP & intermediate goods tracking
  • Scrap, rework & tolerance management
  • Quality checkpoints

02

Material Requirement Planning (MRP)

  • Never guess again.
  • Demand-driven raw material planning
  • Supplier lead-time inclusion
  • Auto purchase order generation
  • Safety stock & reorder triggers
  • BOM-based procurement
  • Outcome: Zero production interruptions, no over-purchasing.

03

Inventory & Warehouse Management (WMS)

  • Industrial-grade inventory control.
  • Multi-warehouse, multi-location
  • Batch, lot, serial tracking
  • FIFO / FEFO logic
  • Real-time stock valuation
  • BIN / Rack / Pallet system
  • Cycle counting & audits

04

Quality Control & Compliance

  • A real manufacturing ERP is measured by its discipline.
  • QC before production
  • In-process & post-production checks
  • Sampling & testing logs
  • Rejection, quarantine & rework
  • Product recall workflows
  • Compliance-ready tracking (FDA, FSSAI, ISO, GMP)

05

Job Work / Outsourced Manufacturing

  • Control extended supply chains.
  • Contractor management
  • Material issuance & receipt
  • Cost per stage
  • Vendor performance
  • Batch traceability
  • Return & reconciliation

06

Maintenance & Machine Uptime

  • Factories die when machines die.
  • Preventive maintenance scheduling
  • AMC & calibration logs
  • Spare inventory & consumption
  • Breakdown analytics
  • Machine-hour costing

07

Sales & Distribution

  • Manufacturing is incomplete without delivery.
  • B2B & channel sales
  • Price lists by region/customer
  • Dispatch planning
  • Route optimization
  • Dealer / distributor management
  • Warranty & RMA

08

Finance & Costing

  • Understand the real cost of every product.
  • Batch cost
  • Material cost
  • Labor cost
  • Overhead allocation
  • SKU profitability
  • Multi-plant P&L
  • GST / e-invoice / e-waybill

09

Product Lifecycle Management (PLM)

  • From concept to mass production, every version controlled.
  • Product design & variants
  • Formula/recipe version control
  • BOM revisions
  • Raw material substitutions
  • Engineering change orders (ECO)
  • Documentation, specifications, safety sheets

10

Advanced Routing & Shop Floor Control

  • Control how work travels through your plant.
  • Multi-stage routing
  • Machine/work-center allocation
  • Operator efficiency
  • Setup time vs runtime
  • Real-time WIP tracking
  • Uptime analytics

11

Traceability & Product Genealogy

  • Every unit’s history—transparent and auditable.
  • Lot → Batch → Sub-batch lineage
  • Supplier/material origin trace
  • QC flags linked to stage
  • Recall workflows
  • Customer batch mapping

12

Engineering BOM (E-BOM) vs Manufacturing BOM (M-BOM)

  • Separate what you design from what you actually produce.
  • Design logic vs production logic
  • Costing differences
  • Alternative material recommendations
  • Live conversion from E-BOM → M-BOM

13

Advanced Job Costing

  • Cost every step with surgical precision.
  • Material use vs wastage
  • Labor hour cost
  • Machine-hour costing
  • Utilities/energy allocation
  • Tool wear cost

14

Tooling & Consumable Management

  • Factories bleed money through invisible consumption.
  • Tool life tracking
  • Consumable burn rate
  • Batch-based usage
  • Replacement alerts
  • Trace back to operator/machine

15

Hazard & Safety Management (HSE)

  • Manufacturing environments must stay safe.
  • PPE compliance logs
  • Incident reporting
  • Root cause identification
  • Chemical storage condition tracking
  • Safety audit workflows

16

Environmental Impact & Waste Segregation

  • Sustainability without greenwashing.
  • Waste category logs
  • Water/energy consumption
  • Recycling channels
  • Scrap-to-revenue mapping
  • Sustainability KPI dashboards

17

Multi-Plant Load Balancing

  • Manage multiple factories like one organism.
  • Inter-factory production planning
  • Cross-plant scheduling
  • Shared inventory pools
  • Transfer with costing
  • Overload risk assessment

18

Dealer/Distributor Whitelabel Manufacturing

  • For contract & private label units.
  • Brand-based packaging
  • SKU mapping by brand
  • Recipe confidentiality controls
  • Batch segregation
  • Customer-specific QC rules

19

Warranty & After-Sales Management

  • Manufacturing is not done when product ships.
  • Warranty policy per SKU/Region
  • Return/replacement workflows
  • Service ticketing
  • Defect pattern identification
  • Vendor claim automation

20

Channel Profitability & Margin Analytics

  • Not all customers are equal.
  • Customer group profitability
  • Territory margins
  • SKU-level margin heatmaps
  • Reorder frequency analysis
  • Agent-level incentive tracking

21

Customer Forecast Collaboration

  • Make your clients responsible partners.
  • Distributor forecasting portal
  • Demand submissions
  • Auto-variance alerts
  • Supplier → Manufacturer → Dealer chain sync

22

Packaging & Labeling Management

  • Final touches must follow brand, law & logistics.
  • Barcode/QR generation
  • Batch/expiry imprint
  • Packaging BOM
  • Palletizing & cartonization
  • Retail-ready formatting

23

Dock & Loading Optimization

  • Industrial dispatch made efficient.
  • Vehicle capacity planning
  • Loading sequences
  • Dock-time allocation
  • Route grouping
  • GPS dispatch validation

24

Reverse Logistics

  • Returns are revenue if managed properly.
  • Return material authorization (RMA)
  • Repair vs replace logic
  • Scrap/recycle optimization
  • Supplier debit note automation

25

Cold Chain Monitoring (for Food/Pharma)

  • Your product is alive—respect its environment.
  • Temperature logs
  • Transport condition monitoring
  • Cold-room access logs
  • Sensor integration (IoT)
  • Shelf-life calculation

26

Executive Dashboard & Boardroom Reporting

  • Where the owner sees the truth.
  • Daily burn rate
  • SKU profitability
  • Margin by plant
  • Inventory velocity
  • Forecasted stockouts
  • Cash cycle health
  • Top 10 hidden profit leaks

27

Multi-Currency / Multi-Tax Manufacturing

  • For companies manufacturing & selling across borders.
  • GST / VAT / Excise / Local taxes
  • Region-based price lists
  • Export documentation
  • Duties & rebate mapping
  • Landed cost calculation

28

Human Productivity Management

  • Machines follow rules — humans follow motivation.
  • Shift productivity scoring
  • Operator ranking
  • Training need prediction
  • Incentive automation
  • Approval & accountability logs

Our Revolv ERP Software Development Process

Understanding

Gather all the information about your business.

Analysis

Analyze all the data and group them.

Proposal

Provide a fixed-cost proposal for your project.

Recommend/
Development

We recommend the right process to implement Odoo specific to your business.

QA Testing

QA testing, user testing & beta testing.

Go Live

We provide ongoing support & maintenance.

REVOLV