AI-Enabled ERP to Optimize Water Bottling &
Supply Chain Operations

The packaged drinking water industry must maintain absolute purity, regulatory compliance, and 24x7 operational efficiency. Any variation in turbidity, TDS, microbiology, pH levels, or sanitization can compromise product safety and brand trust. Revolve ERP is engineered specifically for water manufacturing plants, bringing smart automation, predictive insights, and complete transparency across your water treatment, bottling, packaging, and distribution processes. From raw water intake to filtration (RO/UV/Ozone), mineral dosing, bottling accuracy, date coding, packaging, and FEFO dispatch, every step is monitored, recorded, and optimized. With built-in AI capabilities, the system predicts demand, forecasts consumption, improves plant utilization, and reduces production downtime, while ensuring 100% compliance with FSSAI, BIS IS:14543, WHO, HACCP, and ISO 22000 standards.

Bakery ingredients
Packaged drinking water

Reinventing Water Manufacturing with AI

Revolve ERP empowers packaged drinking water brands with predictive automation, digital traceability, and integrated quality control, enabling high-output plants to meet stringent food safety standards effortlessly.

Raw Water Intake & Quality Monitoring

  • Raw water source quality tracking
  • TDS, pH, turbidity, hardness, chloride logs
  • Microbiological test recording
  • Borewell/municipal line monitoring
  • AI-triggered alerts for parameter deviation
  • Prevents contamination
  • Ensures consistent purification process
  • Reduces risk of plant shutdowns

Water Treatment Process Management

  • Multi-stage filtration (sand, carbon, micron)
  • RO membrane output monitoring
  • UV & Ozone sanitization tracking
  • Mineral dosing control
  • Backwash cycle automation
  • CIP (Clean-in-Place) scheduling
  • Ensures consistent purity
  • Tracks and optimizes energy and resource usage
  • Reduces maintenance costs

Recipe & Mineral Dosing Control

  • Standardized recipe for mineral water
  • Auto dosing calculations
  • Batch consistency monitoring
  • Nutrient & mineral analysis
  • AI optimization for cost-effective ingredients
  • Perfect taste & mineral balance
  • Reduced wastage of dosing ingredients
  • Regulatory compliance assurance
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Bottle Manufacturing

  • Preform inventory tracking
  • Blow moulding machine monitoring
  • Defect rate analysis
  • Energy consumption reporting
  • Reduced defects and material loss
  • Optimized mold performance

Bottling Line Management

  • Bottle washing & rinsing logs
  • Filling accuracy control
  • Cap sealing verification
  • Labeling and date coding
  • Batch-to-bottle mapping
  • Conveyor line performance analysis
  • Zero bottling errors
  • Accurate production output
  • Reduced rejections & complaints

Packaging, Crate, and Pallet Management

  • Packaging material planning
  • Crate-wise & pallet-wise mapping
  • Barcode / QR code tracking
  • Secondary packaging validation
  • FEFO-based dispatch
  • Traceability from crate to vehicle
  • Faster dispatch operations
  • Reduced packaging wastage
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Quality Control & Laboratory Management

  • Chemical & physical tests
  • Microbiological test reports
  • CO2 testing for sparkling water
  • HACCP CCP monitoring
  • BIS & FSSAI compliance workflows
  • AI alerts for abnormal results
  • Full audit readiness
  • Superior batch quality
  • Prevents regulatory violations

Inventory & Warehouse Management

  • Raw & packaging material inventory
  • Batch-wise FG tracking
  • Multi-location warehouse control
  • FEFO & shelf-life-based dispatch
  • Stock ageing & wastage reports
  • Zero expired stock
  • Optimized storage & logistics cost
  • Better procurement planning

Sales, Distribution & Order Management

  • Dealer/distributor ordering app
  • Van sale & route planning
  • Subscription-based water jar delivery
  • Return & empty jar tracking
  • Modern trade integration
  • Faster order fulfillment
  • Reduced distribution cost
  • Higher customer satisfaction
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AI Business Intelligence & Analytics

  • Demand forecasting
  • Machine efficiency (OEE) analytics
  • Cost-per-litre analysis
  • Wastage & leakage detection
  • Profitability dashboards
  • Energy consumption optimization
  • Better decision-making
  • Predictive planning
  • Reduced operational cost

Finance, GST & Accounting

  • Automated GST billing
  • AP/AR management
  • Plant-level costing
  • Integration with Tally/Zoho/SAP
  • Daily production vs. sales reconciliation

HRM, Attendance & Shift Planning

  • Biometric attendance
  • Shift scheduling
  • Overtime management
  • Labour efficiency tracking

Our Revolv ERP Software Development Process

Understanding

Gather all the information about your business.

Analysis

Analyze all the data and group them.

Proposal

Provide a fixed-cost proposal for your project.

Recommend/
Development

We recommend the right process to implement Odoo specific to your business.

QA Testing

QA testing, user testing & beta testing.

Go Live

We provide ongoing support & maintenance.

Smart Water. Smarter Operations

With AI-enabled planning, live plant monitoring, and automated quality checks, Revolve ERP helps packaged drinking water companies optimize production, eliminate errors, and deliver safe, high-quality water every time.

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